PPGI Coil Slitting

PPGI Coil Slitting, also known as prepainted galvanized steel slitting、PPGI strips, is a product produced by high-precision slitting of wide PPGI coils. Thickness, coating, surface effects, and patterns can all be customized.

Substrates: GI, GL
Coatings: PE, SMP, HDP, PVDF, PU
Surface Finishes: Smooth, Matte/High Gloss, Orange Peel, Sand, Wood, Stone, etc.

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PPGI Coil Slitting

PPGI Slitting

Wanzhi Group’s factory features high-precision PPGI coil slitting equipment with a production capacity range of 0.15-2.5mm thick and 50-1650mm wide, with an accuracy of ±0.1mm.

Pre-treatment:

  • Unwinding → Seaming → Alkaline Degreasing → Cleaning → Passivation → Drying to ensure a clean substrate surface.

Coating:

  • Pre-coating: Roller-apply primer (epoxy or polyester), followed by a bake-cure at 200-250°C.
  • Fine Coating: Roller-apply topcoat (polyester, fluorocarbon, etc.), followed by a bake-cure at 180-220°C.
  • The typical process is “two coats, two bakes” (for building boards) or “three coats, three bakes” (for appliance boards).

Post-processing:

  • Air/water cooling → Winding → Slitting, with controlled winding tension to prevent scratches.

Slitting:

  • Precision-made circular blades are used, with the upper and lower blades overlapping at a specific angle to create a “shearing” effect. Slitting widths range from tens to hundreds of millimeters.

PPGI Coil Slitting Advantages and Applications

PPGI Coil Slitting seamlessly combines the economies of scale of wide-width PPGI coil with the precise dimensional demands of downstream manufacturing, offering greater economic benefits and widespread adoption in forming processes across various industries.

Advantages

  • Improved Efficiency: Customers can specify the width of PPGI strips for seamless integration into their production lines, eliminating secondary cutting.
  • Reduced Waste: Wanzhi Group’s precision slitting equipment significantly improves material utilization compared to custom cutting.
  • Quality Assurance: Professional equipment and processes deliver high precision and flawless edges far exceeding conventional shearing.
  • Optimized Inventory: Customers can purchase wide-width mother rolls in bulk and then slitting them on demand, streamlining inventory management.
  • Efficient and Cost-Effective: Eliminates the end user’s secondary coating process, reducing overall costs.
  • Excellent Performance: Excellent corrosion resistance, decorative properties, workability, and weather resistance.

Applications

  • Roll Forming: Used in the production of profiles for industrial plants, logistics warehouses, commercial centers, roof and wall panels, partitions, suspended ceilings, cable trays, shelving, and other materials. Stamping: Used in appliance housings, automotive parts, office furniture accessories, rainwater pipes, downspouts, door and window frames, etc.
  • Architectural decoration: Used in skirting, trim, moldings, etc.
  • Other industries: Used in lamp housings, reflectors, ventilation ducts, filing cabinets, cabinets, bookshelves, etc.

Selection Guide

Application Scenario Recommended Substrate Recommended Coating Recommended Surface Treatment
Home Appliance Casings GI / GL PE / HDP No zinc flower, matte/smooth
Building Roof/Wall GL HDP / PVDF Small zinc flower/No zinc flower, orange peel texture/sand texture
Interior Decoration GI PE Wood grain/Stone grain and other high decorative surfaces
Chassis/Cabinets GI PE / SMP No zinc flower, smooth

PPGI Coil Slitting Products

PPGI steel strip is a further processed and value-added form of PPGI steel coil. Generally less than 630mm in width, it’s suitable for small-scale operations like bending and stamping. As a supplier with advanced slitting equipment, extensive experience, and strict quality control, Wanzhi Group offers customized PPGI steel in a variety of specifications.

Products

  • Ordinary plain PPGI steel strip: Features a smooth surface, suitable for general construction and home appliances.
  • Embossed/printed PPGI strip: Embossed with patterns such as wood grain and stone for enhanced decorative effect.
  • Antistatic PPGI steel strip: Surface resistance of 10⁶-10⁹Ω/m², preventing static electricity accumulation in electronics factories.
  • Antibacterial PPGI steel strip: Inhibits Escherichia coli and Staphylococcus aureus, suitable for use in hospitals and food processing plants.
  • Self-cleaning PPGI steel strip: The coating’s high cross-link density creates a hydrophilic surface, enabling self-cleaning.
  • Insulating PPGI steel strip: The coating contains special pigments that reflect infrared light, reducing indoor temperatures.

Factory

As an ISO-certified factory, Wanzhi Group not only provides high-quality PPGI steel coils but also boasts advanced slitting and slitting lines, offering one-stop, high-precision processing solutions from parent coils to custom-width strips.

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